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Advanced CNC Plastic Machining for Aerospace-Level Quality

Foresight started as a specialty CNC plastic machining facility, bringing leading-edge aerospace quality and process control to advanced plastic machining services. We are a world leader in engineered plastic machining, operating as a trusted partner supporting aerospace, semiconductor, and high technology applications. Our capabilities in component manufacturing, integrated plastic machining and assembly services include materials such as Polypro (PP), PVC, PET (Ertalyte), PPS (Techtron), Vespel, Torlon, Celazole, PPO (Noryl), Teflon, PFA, Delrin, Ultem, PEEK, G4, G10, G11, and many more.

Our global facilities in Phoenix (US) and Malaysia have specially designed and constructed plastic machining centers to manufacture higher-quality non-metallic products. It has exact temperature control and low humidity, eliminating many of the primary causes of dimensional errors and ensuring material performance.

Machining processes for non-metallics differ significantly from their metallic counterparts, and we have developed specialized systems to achieve higher quality. We maintain our plastic annealing oven for improved dimensional tolerance and mechanical stability. Our custom-designed flatness and vacuum fixturing systems allow us to generate flat parts from inherently unflat material.

  • Kitamura HX-400iG HMCs and pallets on Fastems 8760 FMS system or Pallet Pools
  • Full lights-out production for complex parts
  • Spindle speeds of 15,000, through spindle coolant, probing
  • Tool life management and broken tool detection
  • Minimize setups and the number of operations
  • Envelopes up to 40”x25”x25”
  • Spindle Speeds to 18,000 rpm
  • High-speed, multi-pallet HMCs
  • Envelopes up to 31”x31”x31”
  • Spindle speeds up to 18,000 rpm
  • Up to 60” x 120” tables, including twin tables and twin spindle configurations
  • Full chip evacuation system
  • Vacuum lift systems allow staff to move large sheets quickly
  • High productivity- Up to 6-axis mill turns
  • Envelopes up to 32” DIA x 50”
  • Wide range of sizes to meet customer needs
  • Envelopes from 1” bar feeders to 20” DIA
  • Wide range of sizes to meet customer needs
  • All with identical tooling and fixtures
  • Precision drilling and milling applications
  • All with identical tooling and fixtures
  • Wide range of sizes to meet customer needs
  • All with identical tooling and fixtures